Product Knowledge

Rigid boxes are constructed from thick greyboard (1.5–3.0mm) and maintain a fixed, non-collapsible structure. Folding cartons are made from thinner paperboard (0.3–0.6mm) and ship flat, requiring assembly.Key DifferencesStructure: Rigid boxes are solid and non-collapsible; folding cartons fold flat for storagePerceived value: Rigid boxes convey premium luxury; folding cartons feel standardProtection: Rigid boxes offer superior shock absorption during shippingCost: Rigid boxes cost 3–8× more per unit due to materials and hand assemblyProduction: Rigid boxes require skilled handcraft; folding cartons use automated linesCustomization: Rigid boxes support more premium finishes (foil stamping, embossing, magnetic closures)When to choose rigid boxes: For luxury products, gift sets, high-value items, and brands where unboxing experience directly impacts customer perception and loyalty.When to choose folding cartons: For cost-sensitive products, high-volume retail packaging, e-commerce shipping boxes, and products where packaging is primarily functional rather than experiential.For brands that want the rigid box feel with better shipping economics, DHP also offers foldable rigid boxes that combine premium presentation with flat-pack shipping efficiency. Not sure which type fits your product? Get a personalized recommendation.Contact Us

Custom rigid boxes are constructed using three key material layers: a structural core board, decorative wrapping paper, and interior inserts.Core Board (Greyboard)DHP Boxes uses 1200 gsm high-density greyboard as standard. Thickness options range from 1.5mm to 3.0mm depending on product weight and desired premium feel. FSC-certified and recycled greyboard options are available for sustainable packaging projects.Wrapping Paper OptionsCoated art paper — smooth surface for high-resolution CMYK printingTexture paper — linen, leather-grain, or wood-textured finishes for tactile luxuryMetallic paper — reflective surfaces for bold visual impactHolographic paper — rainbow effects for cosmetics and limited editionsKraft paper — natural, eco-friendly look for sustainable brandsPU leather — genuine leather feel for ultra-premium jewelry and accessoriesSoft-touch paper — velvety smooth finish, fingerprint-resistantInsert MaterialsCardboard, EVA foam, velvet, satin, molded pulp, and PET blister inserts are available, each chosen based on product type, protection needs, and brand positioning. Want to see material samples? Our team can help you choose.Contact Us

Yes. Please make sure all text is converted to outlines (Create Outlines) before sending the file.This prevents any unexpected font changes or layout shifts during the printing process, especially if we don’t have the same fonts installed.

Usually we use 1~3mm rigid greyboard to make rigid box, 2mm is the most common used thickness.

Your logo can be printed with CMYK or Pantone. Gold foil, embossing/debossing, spot UV, silk printing and so on can be used to highlight your logo as well.

Digital printing is used for small run box making, offset printing is used for mass order production. And usually offset printing sample has better and more accurate colors than digital printing.

Yes, absolutely. You can customize the printing surfaces. Whether you need full-color printing, spot colors, patterns, or branded messaging on the inside, our production team will review your artwork and ensure the final printed result matches your vision.If you have specific design effects in mind—such as reverse printing, spot UV, metallic foil, or specialty finishes—we can also accommodate those to enhance the overall presentation of your packaging.

Luxury packaging can be finished in two main ways: visual impact (how it looks) and tactile protection (how it feels and holds up). Popular premium options include:1. Foil Stamping (Hot Foil): Adds metallic shine for logos, borders, and patterns—great for “high-end” brand cues.2.Embossing / Debossing: Creates raised or recessed texture for logos and details, making the box feel more premium in-hand.3.Lamination (Matte or Gloss): Improves scuff resistance and color richness; matte is especially popular for luxury looks.4.Soft-Touch Lamination / Coating: A velvety, “suede-like” feel that signals premium quality and enhances the unboxing experience.5.Anti-scratch / Fingerprint-resistant films: Practical upgrades for dark colors and frequently handled gift boxes. Some Logo examples of process： Title Sample Content Title Sample Content

Yes, we provide professional dieline templates for custom box design based on your packaging structure and dimensions. Our dielines are supplied in editable formats such as AI or PDF, helping designers accurately place artwork, folds, and cutting lines before mass production.

We offer a full range of professional printing options for custom packaging, including offset printing for high-volume orders, digital printing for small batches and fast turnaround, and UV printing for enhanced durability and premium visual effects. CMYK and Pantone color systems are supported to ensure accurate brand color reproduction across all packaging boxes. Digital Printing Offset Ink Printing Digital Printing Machine Heidelberg Printing Machince

DHP Boxes Can Provide:We are OEM custom packaging manufacturer,We can provide customized sizes, structures, materials, printing, processes, and accessories of boxes. Step 6: Choose Accessories Such as :Ribbon, Magnet, PVC Window, Metal Lock, Metal Handle, LED light and so on.